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Old 12-13-2009, 12:57 AM
  #426  
DukeStarhopper
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Default RE: Sig Kougar Build

Greetings, 

I am new to this forum and very interested in the info everyone has posted over the years concerning the Sig Kougar Mark II.  I purchased my Kougar kit in 1983 and lost interest in flying after failing in learning how to fly my Trainer 40.  Well, now with the great changes that has occured with the brushless electric motor and the EPP foam wing I now have the time, money  and experience to build the Kougar.  If you could be so kind as to answer a few questions:

1- Do you think that the materials in my kit are still usable or has the 26 years of sitting on the shelf taken their toll?

2- Assuming that the materials are OK, what is the best adheisive to use in attaching the balsa skin to the foam core?  Will the present 3M 77 spray work or how about the new white Gorilla glue?  Is there any difference in the foam used by Sig today compared to that used in 1983?

3- At the time I purchased the Kougar kit years ago I also bought an OS Max .40 engine, fuel tank, and so forth that have never been used.  I would like to completely convert this plane to electric.  With the new great prices available through HC on electric motors, ESCs, and batteries, what would you recommend?

Thanks,  Jeff...
Old 01-27-2010, 10:43 AM
  #427  
SLOtyro
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Default RE: Sig Kougar Build

Way to go "mate" - that may be the prettiest Kougar yet! Congrats.
Old 01-27-2010, 11:32 AM
  #428  
AllTheGoodNamesAreTaken
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Default RE: Sig Kougar Build


ORIGINAL: DukeStarhopper

Do you think that the materials in my kit are still usable?

YES
Assuming that the materials are OK, what is the best adheisive to use in attaching the balsa skin to the foam core?

Your choice. Contact cement (foam safe of course), Gorilla glue, epoxy... do some research and see which method makes the most sense to you.

Will the present 3M 77 spray work or how about the new white Gorilla glue?

See above.

Is there any difference in the foam used by Sig today compared to that used in 1983?

No.
Old 01-27-2010, 12:09 PM
  #429  
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Default RE: Sig Kougar Build


ORIGINAL: DukeStarhopper

Greetings,

I am new to this forum and very interested in the info everyone has posted over the years concerning the Sig Kougar Mark II. I purchased my Kougar kit in 1983 and lost interest in flying after failing in learning how to fly my Trainer 40. Well, now with the great changes that has occured with the brushless electric motor and the EPP foam wing I now have the time, money and experience to build the Kougar. If you could be so kind as to answer a few questions:

1- Do you think that the materials in my kit are still usable or has the 26 years of sitting on the shelf taken their toll?

2- Assuming that the materials are OK, what is the best adheisive to use in attaching the balsa skin to the foam core? Will the present 3M 77 spray work or how about the new white Gorilla glue? Is there any difference in the foam used by Sig today compared to that used in 1983?

3- At the time I purchased the Kougar kit years ago I also bought an OS Max .40 engine, fuel tank, and so forth that have never been used. I would like to completely convert this plane to electric. With the new great prices available through HC on electric motors, ESCs, and batteries, what would you recommend?

Thanks, Jeff...
Yes, don't use the landing gear blocks, if its an old kit, or really any kit that uses a solid piece of wood for landing blocks, odds are one or both will split on a hard landing, then its a big job to get the blocks out to replace them with plywood. Use a nice multi layer ply like 5 or 7 plywood, the groove is basically a 1/8" slot that a regular kerf table saw blade makes.
Old 01-28-2010, 06:49 AM
  #430  
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Default RE: Sig Kougar Build

Thanks SLOtyro!
Old 02-07-2010, 06:41 AM
  #431  
claude roland
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Default RE: Sig Kougar Build

This is my Kougar from France
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Old 02-22-2010, 09:34 AM
  #432  
bmwrr
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Default RE: Sig Kougar Build

Just finished building ready for first flight







Old 02-22-2010, 11:35 AM
  #433  
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Default RE: Sig Kougar Build

Looking Good
Old 02-25-2010, 08:51 PM
  #434  
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Default RE: Sig Kougar Build

I last posted about a week before Christmas and as I noted back then I have once again renewed an effort of building a Sig Kougar that I started some 26 years ago.

I started with the wings by using 30 minute epoxy to attach the balsa sheeting to the foam cores. Next I attached the wing tips, and the leading and trailing edges with white Gorilla glue. Then both wings were glued together with white Gorilla. Gorilla glue is a great adhesive for foam!

Here are some pic taken back before Christmas of the Kougar wing core being sheeted:
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Old 02-25-2010, 09:06 PM
  #435  
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Default RE: Sig Kougar Build

Back 26 years ago I started the build by assembling the fuselage and as I again renewed the build I found the tail section to be off center to the right. Here in these photo you see a template and a wood jig that I used to bring everything back straight as I epoxied the balsa sheeting on the bottom.
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Old 02-25-2010, 10:45 PM
  #436  
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Default RE: Sig Kougar Build

And here are the latest pics taken today of the wing and the fuselage:

I am going to be converting my Kougar to electric and have already received some great ideas from racingjeff1. He recommends the following HC components:

http://www.hobbyking.com/hobbyking/store/uh_viewItem.asp?idproduct=2099

http://www.hobbyking.com/hobbyking/store/uh_viewItem.asp?idproduct=7340

http://www.hobbyking.com/hobbyking/store/uh_viewItem.asp?idproduct=9177

Thanks Jeff!
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Old 02-26-2010, 07:38 AM
  #437  
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Default RE: Sig Kougar Build

hey no problem, that combo in that plane is a real eye opener to glow guys. Oops one thing I forgot to tell you, if you go with the 12 pitch prop, it produces so much torque you need to do a nice steady takeoff roll building up airspeed because if you try and just gun it the aircraft will want to hard roll opposite to the prop torque and also limits the effectiveness of the elevator and it has a good chance of crashing. I guess it just wants to be a helicopter at that point.
Old 02-26-2010, 02:50 PM
  #438  
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Default RE: Sig Kougar Build

Nice to see my thread living on...

I was just flying my own kougar last weekend in fact.

Probably take it out again this weekend.
Old 02-26-2010, 02:58 PM
  #439  
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Default RE: Sig Kougar Build

Looks like Tower Hobbies is no longer carrying the Kougar. Becoming a more and more irrelevant place to shop, unless all you want is an ARF made by some Chinese women on the production line.

I love seeing all the different Kougars here.
Old 02-26-2010, 04:00 PM
  #440  
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Default RE: Sig Kougar Build

It seems like Tower's almost not carrying anything but what they distribute. I was looking for a 4*60 or 120 arf and they didn't have anything by Sig.

Weak.
Old 02-26-2010, 04:14 PM
  #441  
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Default RE: Sig Kougar Build

I don't even buy wood from them anymore. I have a $20 off $50 order coupon and can't even get to $50.00 with stuff I actually need for 3 projects I have going on, that is unless I want to overpay for something.
Old 03-13-2010, 11:03 PM
  #442  
_Tommy D
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Default RE: Sig Kougar Build

Guys

Just picked up a used Kougar at a swap meet. Powered by a OS 40P Max H I hope it's enough motor.

Anyways, can I ask what the C of G and suggested control throws are?

Thanks!

Tommy D
Old 03-14-2010, 10:18 AM
  #443  
SLOtyro
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Default RE: Sig Kougar Build

Tommy: here's the "book" balance/throw stuff: balance 1/2" back from LE, to 3/4" if it won't spin well. Further back than 1" not recommended for non-experts - definitely includes me!
Recommended throws for initial flight: Ailerons 3/8" up and down from neutral ( neutral defined as in line with the wing chord and not the two plywood inserts - would anyone really think that?). Full rudder 1 1/4" to 1 1/2".
Hope this helps.
This for the Kougar Mk II
Old 03-14-2010, 09:57 PM
  #444  
_Tommy D
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Default RE: Sig Kougar Build

ORIGINAL: SLOtyro

Tommy: here's the ''book'' balance/throw stuff: balance 1/2'' back from LE, to 3/4'' if it won't spin well. Further back than 1'' not recommended for non-experts -
Hope this helps.
This for the Kougar Mk II
Ok now I'm TOTALLY confused. That seems like the C of G <balance> point is way too far forward. I mean 1/2" from the LE, along side the fuse with the model inverted???

Could you please recheck that for me.

Anyways have a look at this oddity. I noticed the motor seemed very flexible on it's mount. I needed to change the fuel line so off came the prop and cowl. Holy toledo can I bend this mount! When you examine it, it looks like it was cut, with a purpose? Any ideas?

Thanks!

Tommy D
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Old 03-14-2010, 10:28 PM
  #445  
SLOtyro
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Default RE: Sig Kougar Build

The measurement is from the LE at the tip - sorry about that.

Don't recognise that mount. The orignal sig mount was a 3" 2-piece aluminum thing - now is changed to glass filled nylon, I imagine because lots of people broke taps off in the aluminum...

The present one is pretty rigid and would stand having an engine far out on the mount to get it far enough away from the firewall for the cowl
Old 03-15-2010, 12:43 AM
  #446  
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Default RE: Sig Kougar Build

As far as that mount goes, Replace it!
Old 03-15-2010, 06:35 PM
  #447  
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Default RE: Sig Kougar Build

A buddy whom has a couple of Kougars is going to give me a new mount. Nice buddy eh?

I weighed the Max-H 40 and was surprised to find it only weighs 9.1 ounces! With a muffler it's 11.5 ounces. I do wonder if I say replace it with a newer OS 46 AX motor how much tail weight I might end up with to get this to balance. Oh well Ill test run the old 40 first to see what it can tach the prop at.

Thanks for the advice guys!

Tommy D
Old 03-15-2010, 06:46 PM
  #448  
Black9label13
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Default RE: Sig Kougar Build

EDIt i am full of stupid questions tonight, so my final maybe stupid question is, does one oz of glow fuel equal 1 oz of weight? i.e 16 oz of glow fuel =1 lb?
Old 03-17-2010, 12:15 PM
  #449  
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Default RE: Sig Kougar Build

That should be a good running engine, and a lot lighter than the 46AX. It does need a glow-plug with an idle-bar though. The mount looks like an abused Dave Brown mount. I'd definitely replace it.

Run it and have fun.

Larsen
Old 03-17-2010, 08:18 PM
  #450  
_Tommy D
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Default RE: Sig Kougar Build

Agreed.

I don't have the numbers in front of me, but when I pulled the motor off the Kougar I think it weighed in the 9oz range! If all goes well we will try and fire it up tomorrow and see what kind of RPMs it does.

Another local flyer has the OS 46AX in his and it goes pretty darn good.

I'm hoping for some "cheap speed/fun" as its awfully expensive trying to do this via electric. For example I maidened a 60 size Electric Model today. Even on 6S and 1700W the model was hardly a screamer. Tops out at or about 100 MPH. Perhaps it's just too darn quiet and that seems to make it look slower! LoL

Tommy D


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